Production and Quality Levels of Construction Materials in Andean Regions: A Case Study of Chimborazo, Ecuador
Main Article Content
Abstract
An important economic activity in the province of Chimborazo is the manufacturing and production of construction materials such as clay bricks, blocks, pavers and petrous materials (aggregates). These materials must meet minimum quality requirements to ensure proper mechanical behaviour and prolong the lifespan of civil construction projects. In this study, the quality of clay bricks, concrete blocks, paving bricks and natural aggregates for concrete produced in all the factories of the province from 2012 to 2015 was assessed. The results obtained were compared with the quality standards provided by the Ecuadorian Institute of Standardization (INEN). All testing procedures for the characterisation of physical and mechanical properties followed the guidelines set by the American Society for Testing and Materials (ASTM) and the British Standards Institution (BSI). This study presents the outcomes of the quality evaluation of construction materials produced in 258 factories located in the 10 districts (cantons) of Chimborazo. The study revealed that paving bricks and aggregates for concrete performed better than clay bricks and concrete blocks. The concrete block samples had the highest percentage of noncompliance with the specifications and the widest spread of the results. Quality problems in the production of construction materials were found in all the districts of Chimborazo.
Article Details

This work is licensed under a Creative Commons Attribution 4.0 International License.
References
Anosike, M.N. and Oyebade, A.A. (2012). Sandcrete block and quality management in Nigeria building industry. Journal of Engineering, Project and Production Management, 2(1): 37–46.
ASTM (American Society for Testing and Materials). (2007). ASTM C150: Standard Specification for Portland Cement.
ASTM. (2011). ASTM C40M-11: Standard Test Method for Organic Impurities in Fine Aggregates for Concrete.
ASTM. (2012). ASTM C535-12: Standard Test Method for Resistance to Degradation of Large-Size Coarse Aggregates by Abrasion and Impact in the Los Angeles Machine.
ASTM. (2013). ASTM C117-13: Standard Test Method for Materials Finer than 75 ?m (No. 200) Sieve in Mineral Aggregates by Washing.
ASTM. (2014a). ASTM C67-07: Standard Test Methods for Sampling and Testing Brick and Structural Clay Tile.
ASTM. (2014b). ASTM C131M-14: Standard Test Method for Resistance to Degradation of Small-Size Coarse Aggregates by Abrasion and Impact in the Los Angeles Machine.
ASTM. (2014c). ASTM 136M-14: Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates.
ASTM. (2015). ASTM C140M-15: Standard Test Methods for Sampling and Testing Concrete Masonry Units and Related Units.
Baiden, B.K. and Tuuli, M. (2004). Impact of quality control practices in sandcrete blocks production. Journal of Architectural Enginnering, 10(2): 55–66. https://doi.org/10.1061/(ASCE)1076-0431(2004)10:2(53).
BSI (British Standards Institution). (1985). BS 812-119:1985: Testing Aggregates. Method for Determination of Acid-Soluble Material in Fine Aggregate. UK: British Standard.
Burati, J.L., Matthews, M.F. and Kalidlindi, N. (1989). Quality management in the construction industry. ASCE Journal of Construction Engineering and Management, 117(2): 341–57. https://doi.org/10.1061/(ASCE)0733-9364(1991)117:2(341).
Cevallos, O.A., Barahona, D. and Castillo, T. (2014). Determinación del Origen del Incumplimiento de las Especificaciones Técnicas en la Elaboración de Ladrillos, Bloques y Adoquines Producidos en la Provincia de Chimborazo. Available at: http://investigacion.unach.edu.ec/index.php/9-yt-sampledata/category1/38-determinacion-del-origen-del-incumplimiento [Accessed on 2 September 2015].
Chimborazo Cement. (2016). Product Description (in Spanish). Available at: http://www.cementochimborazo.com/index.php/prod [Accessed on 17 July 2016].
Cnudde, M. (1991). Lack of quality in construction: Economic losses. Proceedings: European Symposium on Management, Quality and Economics in Housing and other Building. Lisbon, Portugal, 508–515.
Cootad (Código Orgánico de Organización Territorial, Autonomía y Descentralización). (2010). Ministerio de Coordinación de la Política y Gobiernos Autónomos descentralizados (in Spanish). Available at: http://www.ame.gob.ec/ame/pdf/cootad_2012.pdf [Accessed on 17 July 2015].
Delouis, B., Cisternas, A., Dorbath, L., Rivera, L. and Kausel, E. (1996). The Andean subduction zone between 22 and 25ºS (northern Chile): Precise geometry and state of stress. Tectonophysics, 259(1-3): 81–100. https://doi.org/10.1016/0040-1951(95)00065-8.
Díaz, E. (2010). Elaboración de un bloque hueco de hormigón tipo E que cumpla con especificaciones técnicas. Civil Eng. diss., Universidad Nacional de Chimborazo.
Florek, A.J. (1985). Quality of Hollow Block Manufactured in Northern Nigeria: Federal Ministry of Works and Housing.
Formoso, C.T., Masce, L.S., De Cesare C. and Isatto, E.L. (2002). Material waste in building industry: Main causes and prevention. Journal of Construction Engineering and Management, 128(4): 316–325. https://doi.org/10.1061/(ASCE)0733-9364(2002)128:4(316).
Helene, P. and Figueiredo, F.P. (eds.). (2003). Manual de Rehabilitación de Estructuras de Hormigón. Reparación, refuerzo y protección. Brasil: CYTED.
IGEPN (Instituto Geofísico de la Escuela Politécnica Nacional). (2016). Mapa de Sismos del Ecuador. Available at: http://www.igepn.edu.ec/sismos [Accessed on 2 February 2016].
Illston, J.M. and Domone, P.L. (2010). Construction Materials: Their Nature and Behavior. United Kingdom: T&F Books. INEC (Instituto Nacional de Estadísticas y Censos). (2011). Population Census Results (in Spanish). Available at: http://www.inec.gob.ec/cpv/?TB_iframe=true&height=450&width=800%27%20rel=slbox,%202012 [Accessed on 5 June 2015].
INEN (Instituto Ecuatoriano de Normalización). (1977). NTE INEN 0292:1978: Ceramic bricks – Sampling (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0292.1978.pdf [Accessed on 6 June 2015].
INEN. (1978). NTE INEN 0297:1978: Ceramic bricks – Requirements (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0297.1978.pdf [Accessed on 6 June 2015].
INEN. (1993). NTE INEN 0638:1993: Hollow blocks of concrete – Definitions, Classification and General Conditions (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0638.1993.pdf [Accessed on 6 June 2015].
INEN. (2010a). NTE INEN 695:2010: Aggregates – Sampling (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0695.2010.pdf [Accessed on 6 June 2015].
INEN. (2010b). NTE INEN 1484:1986: Concrete Paving Bricks – Sampling (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.1484.1987.pdf [Accessed on 8 June 2015].
INEN. (2010c). NTE INEN 1488:1986: Concrete Paving Bricks – Requirements (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.1488.1987.pdf [Accessed on 8 June 2015].
INEN. (2012a). La Institución: Misión and Visión. Available at: http://www.normalizacion.gob.ec/la-institucion/ [Accessed on 8 May 2015].
INEN. (2012b). NTE INEN 152:2012: Cement Portland – Requirements (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0152.2012.pdf [Accessed on 11 June 2015].
INEN. (2012c). NTE INEN 639:1993: Hollow Blocks of Concrete – Sampling, Inspection and Acceptance (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0639.2012.pdf [Accessed on 21 February 2015].
INEN. (2012d). NTE INEN 872:1982: Aggregates for Concrete – Requirements (in Spanish). Available at: https://law.resource.org/pub/ec/ibr/ec.nte.0872.2011.pdf [Accessed on 6 June 2015].
INEN. (2014). NTE INEN 643:2014: Hollow Blocks of Concrete – Requirements (in Spanish). Available at: http://www.normalizacion.gob.ec/wp-content/uploads/downloads/2014/02/nte_inen_643.pdf [Accessed on 6 June 2015].
Koskela, L. (1992). Application of the New Production Philosophy to Construction. Technical Report No. 72, CIFE Department of Civil Engineering, Stanford University.
LCCM (Laboratorio de Control de Calidad de Materiales). (2010). Registros de Ensayos de Laboratorio. LCCM Report No. 01–10. Ecuador, Riobamba: Universidad Nacional de Chimborazo.
Liu, J., Li, B., Lin, B. and Nguyen, V. (2007). Key issues and challenges of risk management and insurance in Chinas construction industry: An empirical study. Industrial Management and Data Systems, 107(3): 382–396. https://doi.org/10.1108/02635570710734280.
NEC (Norma Ecuatoriana de la Construcción). (2015). NEC–SE–DS: Peligro Sísmico: Diseño Sismoresistente. Available at: http://www.habitatyvivienda.gob.ec/wp-content/uploads/downloads/2014/08/NEC-SE-DS.pdf [Accessed on 25 May 2015].
Ofori, G. (2000). Challenges of construction industries in developing countries: Lessons from various countries. Paper presented at the 2nd International Conference on Construction in Developing Countries: Challenges Facing Construction Industries in Developing Countries. Gabarone, Botswana, 5–17 November 2000.
Osarenmwinda, J.O. and Edigin, S.A. (2010). Quality assessment of hollow sandcrete blocks produced by block moulding factories in Benin City. International Journal of Science and Technological Research, 7(1 & 2): 19–24.
Samson, D., Elinwa, A.U. and Ejeh, S.P. (2002). Quality assessment of hollow sandcrete blocks. Nigeria Journal of Engineering Research and Development, 1(3): 37–46.
Tucker, R.L. (1986). Management of construction productivity. Journal of Management in Engineering, 2(3): 148–156. https://doi.org/10.1080/01446198600000014.
Usman, A. and Gidado, U. (2013). Quality assurance of hollow sandcrete blocks produced by block moulding factories in Gombe Metropolis. Journal of Science, Technology & Education, 2(1): 61–65.
Yuan, X., Sobolev, S.V., Kind, R., Oncken, O. and the ANCORP Working Group. (2000). Subduction and collision processes in the Central Andes constrained by converted seismic phases. Nature, 408: 958–961. https://doi.org/10.1038/35050073.